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Example Applications

Prodigy Users

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OEE - Overall Equipment Effectiveness


Top level Applications

OEE has become a widely used metric in industry. Prodigy software can automatically calculate and report OEE for any number of machines or equipment, freeing your staff to do more value added work.

OEE combines the factors of Availability, Performance Rate and Quality Rate to provide a percentage number. It offers an easy to understand figure that can be applied to a single machine or entire factory floor.

Overall Equipment Effectiveness = Availability x Performance Rate x Quality Rate

In a perfect world your equipment would run 100 percent of the time at 100 percent capacity, with an output of 100 percent good quality. This would give the perfect OEE figure of 100% but of course in the real world this is not possible due to inevitable losses. World class level of OEE performance is generally accepted as 85% although many businesses will struggle to achieve 60%.

Automatic OEE Data Collection and Calculation

Systems based on Prodigy software automatically collect the required data, calculate and report OEE in realtime as well as provide comprehensive machine downtime and utilisation reporting and analysis.

The benefits of using a Prodigy based system include;
  • Eliminating the need for labour intensive manual data collection and analysis - frees staff to do more value added work
  • Real time OEE calculation - constantly updated efficiency data can be used to motivate staff
  • Higher accuracy and credibility of OEE calculation - accurate information is vital to continuous improvement
  • Instant OEE reports and analysis - information is available on demand without having to wait for manually collected data to be processed
Read more about using Prodigy for automatic OEE calculation and reporting.
Free OEE calculator

Free Download - OEE Calculator Spreadsheet

Simply enter your data into the spreadsheet and it will automatically calculate your OEE. Download our free OEE calculator.

OEE Resources

Further OEE resources can be found at the following links:
Overall Equipment Effectiveness?
Understanding OEE
Business Industrial Network - Overall Equipment Effectiveness